Check: 9 Drive chain stiffness a Clean and oil the chain and hold as illustrated. Install: 9 Drive chain 1 9 Joint 2 9 Master link clip 3 Be sure to install the master link clip to the direction as shown.
Kontrollieren: 4. Adjust: 9 Drive chain slack Drive chain slack adjustment steps: 9 Loosen the axle nut 1 and locknuts 2. Einstellen: 3. Elevate the rear wheel by placing the suit- able stand under the engine. Remove: 9 Rear frame 3. Loosen: 9 Locknut 1 4. Adjust: 9 Spring preload By turning the adjuster 2. Tighten: 9 Locknut 6.
Install: 9 Rear frame upper 32 Nm 3. Serrer: 5. Festziehen: 5. Monter: 6. Einstellen: 6. Adjust: 9 Low compression damping force By turning the adjuster 1. Turn the ad- juster 1 1 in.
Adjust: 9 High compression damping force By turning the adjuster 1. Standard tire pressure: kPa 1. Elevate the front wheel by placing a suitable stand under the engine. Check: 9 Steering shaft Grasp the bottom of the forks and gently rock the fork assembly back and forth.
Examiner: 2. Avoid over-tightening. Ring nut final tightening : 7 Nm 0. Remove: 9 Spark plug 2. Togliere: 1. Ausbauen: 9 Candela 2. Ausbauen: 1. Adjust: 9 Ignition timing Adjustment steps: 9 Loosen the screws stator 1. Screw stator : 7 Nm 0. Einstellen: 7. Remove: 1. Scalding hot fluid and steam may be blown out under pressure, which could cause serious in- jury. When the engine has cooled, open the ra- diator cap by the following procedure: Place a thick rag, like a towel, over the radi- ator cap, slowly rotate the cap counter Install: 9 Radiator breather hose 1 9 Radiator hose 3 2 2 Nm 0.
NOTE: Clamp the radiator hose in the direction as shown. Needle holder Jet needle Float chamber Needle jet cover Remove: 9 Throttle valve 1 9 Ring 2 9 Spring throttle valve 3 9 Mixing chamber top NOTE: 9 Use a petroleum based solvent for cleaning. Blow out all passages and jets with com- pressed air. NOTE: Inspect the filter as it is assembled to the carbu- retor. Do not remove the filter except when replacing it.
EC Fuel level 1. Ispezionare: 1. EC Reed valve 1. Reed valve bending limit: 0. IC Soupape flexible Zungenventil Valvola a lamella 1. Install: 9 Reed valve assembly 1 9 Reed valve spacer 2 3. Install: 9 Carburetor joint 1 9 Bolt carburetor joint 2 10 Nm 1.
Install: 9 Throttle stop screw 1 9 Locknut 2 9 Pilot air screw 3 Note the following installation points Monter: 2. Einbauen: 2. Installare: 9 Ens. Install: 9 Throttle cable 1 9 Locknut 2 4 Nm 0. Monter: 7. Einbauen: 7. Tighten: 9 Bolt air filter joint 1 2 Nm 0. Serrer: 2. Festziehen: 2.
EC Piston and piston ring 1. Eliminate: 9 Carbon deposits Use a rounded scraper 1. NOTE: Take care to avoid damaging the spark plug threads. Do not use a sharp instrument. Avoid scratching the aluminum. Entfernen: 1. Einen abgerundeten Schaber Usare un raschietto arrotondato 1 verwenden. Do not rebore the cylinder. Measure: 9 Piston pin outside diameter Use micrometer 1. Install: 9 Piston ring Into the cylinder. Push the ring with the piston crown. Measure: 9 End gap Use a thickness gauge 1.
Monter: 1. Installare: 9 Fascia elastica 9 Segment 9 Kolbenring Dans le cylindre. In Zylinder. Nel cilindro. Pousser le segment avec la Den Kolbenring mit dem Kol- Spingere la fascia con la corona calotte du piston. Check: 9 Cylinder mark a Cylinder mark a a Cylinder size Apply: 9 Engine oil To piston 1, piston ring 2 and cylinder surface. Install: 9 Cylinder 1 Make sure the piston ring is properly posi- tioned.
Install the cylinder with one hand while compressing the piston ring with the other hand. Appliquer: 1. Auftragen: 1. Install: 9 Gasket power valve housing 9 Power valve housing 1 9 Bolt power valve housing 2 4 Nm 0. Monter: 5. Einbauen: 5. Measure at all four points. Mesurer: 1. Messen: 1. Einbauen: 1. Install: 9 Friction plate 1 9 Clutch plate 2 NOTE: 9 Install the clutch plates and friction plates alter- nately on the clutch boss, starting with a friction plate and ending with a friction plate.
Install: 9 Doewl pin 1 9 Gasket cluch cover 2 Install: 9 Clutch cover 1 9 Bolt clutch cover 2 10 Nm 1. Monter: Einbauen: Loosen: 9 Bolt primary drive gear 1 NOTE: Place an aluminum plate a between the teeth of the primary drive gear 2 and driven gear 3.
EC4B Kick axle assembly 1. Use a spring gauge 1. Kick clip friction force: 0. Install: 9 Torsion spring 1 9 Stopper lever 2 9 Bolt stopper lever 3 10 Nm 1. Install: 9 Bolt shift guide 1 10 Nm 1. Monter: 4. Einbauen: 4. EC4C Kick idle gear 1. Crocher: 4. Haken: 4. Agganciare: 9 Ressort de torsion 1 9 Torsionsfeder 1 9 Molla di torsione 1 N. Install: 9 Crankcase cover right 1 NOTE: Mesh the governor gear 2, and impeller shaft gear 3 with primary drive gear 4.
Install: 9 Bolt [crankcase cover right ] 1 10 Nm 1. EC4K Bearing 1. Install: 9 Ball 1 9 Retainer 2 To governor shaft 3. NOTE: Apply the transmission oil on the retainer and ball. Zur Reglerachse 3. EC4H Bearing 1. Inspect: 9 Bearing 1 Rotate inner race with a finger. EC Oil seal 1. Install: 9 Impeller shaft assembly1 NOTE: 9 Take care so that the oil seal lip is not damaged or the spring does not slip off its position. Remove: 9 Nut rotor 1 9 Plain washer 2 Use the rotor holding tool 3. Remove: 9 Rotor 1 Use the flywheel puller 2.
Install: 9 Gasket [crankcase cover left ] 9 Crankcase cover left 1 9 Screw [crankcase cover left ] 2 5 Nm 0. Connecter: 7. Install: 9 Engine 1 Install the engine from right side. Install: 9 Lock washer 1 9 Nut drive sprocket 2 75 Nm 7. Bend the lock washer tab to lock the nut. Install: 9 Chain guide 1 9 Chain cover 2 9 Screw chain cover If the segment gets an impact, it may be damaged.
Take care not to give an impact to the segment when removing the bolt. Remove: 9 Crankshaft 1 Use the crankcase separating tool 2. Do not use a hammer to drive out the crankshaft.
Inspect: 9 Bearings 1 Rotate inner race with a finger. EC4N Crankshaft 1. Install: 9 Dowel pin Page 9 Apply molybdenum disulfide grease to the sur- face a where the crankshaft and bearing come in contact. Yamaha Rd Ypvs Download. Yamaha SZR Download. Yamaha TDM Download. Yamaha TDR Download.
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